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| Tables and Estimating Data for Epoxy Mortars
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| Coverage per Gallon of Epoxy Mortar (Epoxy Binder + Sand)
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Epoxy Mortar
(Gallons)
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Thickness
(inches)
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Coverage
(sq. ft.)
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| 1
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1/16
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25.7
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| 1
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1/8
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12.8
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| 1
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3/16
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8.6
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| 1
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1/4
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6.4
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| 1
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3/8
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4.3
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| 1
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1/2
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3.2
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| Epoxy Mortar Yield per Gallon of Epoxy Binder
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| Epoxy Binder (Gallons)
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Aggregate (Gallons)
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Mortar (Gallons)
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Flint Shot approximately 12-14 lbs./gallon. With other aggregates, yield will vary with mesh size and amount of entrained air.
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| 1
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1
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1.6
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| 1
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2
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2.2
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| 1
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3
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2.8
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| 1
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4
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3.4 |
| 1
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5
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4.0
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| Coverage Tables
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| Theoretical Coverage for Coating or Membranes
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| Thickness of coating applied (1000 mils = 1 in.)
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Coverage per U.S. Gallon; 100% Solid System
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| 1/4 in. = 250,000 mils
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6.4 sq.ft.
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| 3/16 in. = 187.500 mils
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8.5 sq.ft.
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1/8 in. = 125.500 mils
= 100.000 mils
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12.8 sq.ft.
16.0 sq.ft
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1/16 in. = 62.500 mils
= 50.000 mils
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25.7 sq.ft.
32.1 sq.ft
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1/32 in. = 31.250 mils
= 20.000 mils
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51.3 sq.ft.
80.20 sq.ft
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1/64 in. = 15.625 mils
= 10.000 mils
= 5.000 mils
= 1.000 mils
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102.7 sq.ft.
160.4 sq.ft
320.8 sq.ft.
1604.2 sq.ft.
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| Note: If a coating contains a solvent which evaporates, the thickness of the coating will be reduced by the same percentage as the solvent loss.
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| Requirements for Filling Joint Slots
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| Width (in.)
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1/4
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1/2
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3/4
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1
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1 1/4
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1 1/2
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| 1/4
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308.0
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| 1/2
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154.0
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77.0
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| 3/4
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102.7
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51.3
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34.2
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| 1
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77.0
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38.5
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25.7
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19.3
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| 1 1/4
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61.6
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30.8
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20.5
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15.4
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12.3
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| 1 3/4
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44.0
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22.0
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14.7
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11.0
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8.8
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7.3
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| 2
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38.5
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19.3
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12.8
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9.6
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7.7
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6.4
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| 2 1/4
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30.8
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15.4
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10.3
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7.7
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6.2
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5.1
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| 2 1/2
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25.7
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12.8
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8.6
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6.4
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5.1
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4.3
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| Linear feet per gallon
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